In the competitive spray foam insulation industry, time is money—and productivity is everything. One of the most impactful upgrades you can make to your spray rig is adding a dual sprayer system. Whether you’re expanding your crew or taking on larger commercial jobs, a dual system setup can dramatically increase your efficiency and bottom line.
Here are the top benefits of upgrading to a dual proportioner or dual sprayer system in your spray foam rig:
1. Double the Productivity
With a dual sprayer system, two installers can spray simultaneously. This means faster job completion times, especially on larger projects like commercial roofs or big residential builds. When you’re billing by the job—not the hour—this upgrade pays for itself quickly.
2. Minimized Downtime
If one machine goes down, the other can keep the job moving. Dual systems provide built-in redundancy, giving you a backup on board so your crew doesn’t lose valuable hours troubleshooting or waiting for repairs.
3. Flexible Spraying Options
Dual rigs give you the ability to run two different materials or spray in separate areas of a jobsite at once. This is especially useful when switching between open-cell and closed-cell foam or between foam and polyurea coatings.
4. Optimized Labor Costs
Having two installers spray at the same time with separate equipment allows you to fully leverage your crew’s capabilities. This leads to more jobs completed per week and better utilization of your labor investment.
5. Greater Jobsite Coverage
Larger rigs with dual systems allow you to cover more ground on expansive job sites without needing to move equipment constantly. This helps streamline workflows and eliminate bottlenecks on busy projects.
6. Professional-Grade Upgrade
Upgrading to a dual system also elevates your brand perception. It shows your clients you’re invested in top-tier equipment and job efficiency, setting you apart from lower-tier competitors.
Ready to Upgrade Your Spray Rig?
At Spray Foam Systems, we specialize in rig upgrades and custom dual system installations. We’ll handle everything from electrical wiring to plumbing and proportioner integration—so your setup is optimized for peak spraying performance. We off a variety of spray foam machines to install as your second system. To Explore Graco, PMC, Nitrosys or Binks, Click Here!
👉 Contact us today to discuss your rig and see if a dual sprayer system is the right move for your business.
