Contractors need mobile spray systems that balance power, safety, and flexibility. The ProPAK XD Series provides that balance. These turnkey mobile rigs spray foam insulation, polyurea, roof coatings, bedliners, and polyurethane concrete lifting with professional consistency. Built by industry experts, each unit combines strong power systems, organized storage, and safety equipment to keep crews productive in every environment.
The lineup includes the XD1, XD2, XD3 Elite, and XD4. With several choices, contractors can select the right rig for residential, commercial, or industrial work. Each option helps teams stay efficient, competitive, and prepared. No matter the job, the ProPAK XD rigs spray materials with precision and reliability.
ProPAK XD1: Compact and Portable
The XD1 offers mobility and performance in one package. Housed in a 7×14 cargo trailer, it can be towed by a half-ton truck. The unit features a Graco Reactor E-10HP that delivers 10 pounds per minute of output with 105 feet of hose. A 17.5KW generator and onboard compressor provide steady power. In addition, the rig includes a fresh air system and room for up to three sets of foam. For residential contractors, the XD1 is a smart, portable solution.
ProPAK XD2: Mid-Range Versatility
The XD2 bridges the gap between compact and heavy-duty rigs. It includes a Graco Reactor 3 E-XP1, capable of about 1 gallon per minute output and 210 feet of internally heated hose. Dual Core E1 transfer pumps and a Fusion PC gun ensure reliable spraying. A 22KW gas generator and 4HP compressor keep everything running smoothly.
Contractors who need a balance of mobility and power often choose this rig. For concrete lifting applications, the XD2S version offers a shore-powered setup with the Reactor 3 E-20 Standard in a 16′ trailer. With these options, the XD2 rigs spray coatings and foam with consistent results, making them ideal for expanding businesses.
ProPAK XD3 Elite: Advanced Control Technology
The XD3 Elite raises the bar for control and efficiency. Built into an 8×20 cargo trailer, it uses the Reactor 2 E-XP2. This setup supports 310 feet of hose length and outputs 1.5 to 2 gallons per minute. A 40KW diesel generator and onboard compressor provide strong and steady power.
What makes this rig stand out is its Advanced Display Module and Graco InSite integration. These tools track usage, store chemical recipes, and deliver troubleshooting advice directly on-screen. As a result, the XD3 Elite rigs spray with improved accuracy, reduced downtime, and greater accountability.
ProPAK XD4: Maximum Output and Reach
The XD4 sits at the top of the lineup. Powered by the Reactor H-XP3, it delivers 3 gallons per minute with 410 feet of hose. The rig uses a 40KW diesel generator and a 40 CFM rotary screw compressor.
Contractors choose the XD4 for demanding polyurea coatings, industrial spray projects, and large roofing jobs. With capacity for three sets of foam and storage for ladders and equipment, the XD4 rigs spray high volumes while maintaining consistency and quality.
Why Contractors Choose ProPAK XD Rigs
- Multi-purpose systems that spray foam, coatings, roofing, and concrete lifting
- Onboard generators and compressors for full jobsite independence
- Configurations that range from compact to high-volume
- Long hose reach for efficient coverage and fewer relocations
- Safety-focused designs that protect crews and improve workflow
For any project size, the ProPAK XD rigs spray with accuracy, consistency, and efficiency.
FAQs
What materials can ProPAK XD rigs spray?
They apply spray foam insulation, polyurea coatings, roof coatings, retro injection foam, and polyurethane concrete lifting.
Which XD rig should I choose?
The XD1 works best for residential jobs, the XD2 offers mid-range versatility, the XD3 Elite delivers advanced controls for commercial projects, and the XD4 provides maximum output for industrial applications.
Are ProPAK XD rigs turnkey solutions?
Yes. Each rig includes a generator, compressor, fresh air system, and organized storage. Contractors can tow the rig to a jobsite and start working immediately.
About Spray Foam Systems
Spray Foam Systems is the #1 spray foam rig builder and spray foam equipment supplier in the United States. Family-owned and proudly serving the industry since 2007, we operate from a 7-acre campus with over 80,000 square feet of dedicated working space in Greensboro, GA. With over 10,000 customers served over the last 18 years, we specialize in delivering high-quality turnkey spray foam systems, distributing top-tier equipment and supplies, and providing nationwide service and training to help contractors grow and succeed in the spray foam insulation and roofing markets.