You can find spray foam machines for your insulation business in a variety of models. There are three main types of spray foam machines, and the electric variety is becoming increasingly popular in the industry. This model features a revolutionary system and functions that can benefit any spray foam business. Today, we’ll be exploring how electric spray foam machines work and some of their features that can benefit your business. If you are in the market for a new spray foam machine, then consider an electric system.
Basics of Spray Foam Machines
Spray foam machines are the main equipment you’ll use in any spray polyurethane foam (SPF) project. This equipment helps effectively apply insulation material by using a motor and pump connected to a spray gun. Spray foam machines also help maintain the ideal temperature for the insulation material you’re applying, which keeps the application consistent. Spray foam companies can tackle any number of SPF insulation projects with these machines—from insulating residential homes to entire commercial building spaces. Although, some machine models are better suited for larger jobs than others.
Electric Machine Vs. Other Models
There are three main types of spray foam machines: hydraulic, electric, and air-driven systems. The distinction between these three types lies in the type of motor. Air-driven machines include two pumps that are powered by one air motor. Electric machines feature an electronic heating system and pump motor. Hydraulic-driven machines are also electrically powered but feature independent hydraulic pumps. These distinctions in design make each spray foam machine ideal for different jobs and situations.
The electric spray foam machine is quickly becoming one of the most popular varieties in the industry. This is because of the many benefits it can offer to an insulation service. Below is a description of how it works and some advantages it has over the other varieties.
How It Works
All spray foam equipment functions similar to each other, but the electrical variety has unique specifications that help it excel. Electrical spray foam machines employ electric motor and pump systems that provide precise control and results. Maintaining the proper pressure ratio is important to spray foam equipment. If the two pump pressures are not aligned, the one-to-one ratio can be disrupted. If these pumps and the pressure ratio are no longer aligned, this could lead to botched insulation results. However, electrical spray foam systems have a special feature to prevent this waste of materials.
Pressure System
One phenomenal feature of the electric spray foam machine is its ability to regulate itself and detect issues when they arise. When pump pressures and other ratios aren’t coordinated, the system will shut down to avoid wasting materials or causing damage. In most models, an error message will display, alerting the operator to the issue at hand. This process helps save precious time and materials. In addition, despite the fact that the system stops the job to fix any pressure issues, it also makes the spray foaming process more efficient. Plus, electric systems are excellent at maintaining pressure during dynamic pressure and stalling pressure during the application process.
Electric Spray Foam Technology
The technology behind the electric spray foam system is how it harnesses energy to power its motors, pumps, and heaters. Spray foam machines are superior for professional businesses because they offer built-in spray foam heating. For the best foam quality, you must heat it to a specific point, usually between 70 and 80 degrees Fahrenheit. Temperature is important to the spray foam process. In fact, if materials are not kept at a consistent temperature, the ratio of chemicals could fluctuate and lead to inconsistent coverage. This is where the electric spray foam systems come in. These systems also rely on electricity to heat and maintain spray foam consistency. All of this is built into the system for maximum efficiency and consistency.
Advantages of Electric Machines
There are several reasons to invest in an electrical model for your spray foam business. To start with, because of their electrical motors, these machines have a higher output than some of the other models. Electric spray foam machines have a mid-range output, which makes them ideal for tackling both small and large projects. These models can also handle anything from residential construction jobs to more large-scale industrial construction.
Because of the attention to stall pressure and dynamic pressure, another advantage of electric spray foam equipment is its pressure consistency. Thanks to the machine’s balanced pumps and pressure, you will get the smoothest insulation coatings possible. Additionally, with the built-in error detection system, you’ll know as soon as your pressure balance is off.
Electric spray foam machines are also some of the hardiest models. They’re second to only hydraulic in terms of lifespans. Electric machines typically last from seven to ten years, while hydraulic models only last for one to two years. And this is just the average. Under the right care and maintenance, electric spray foam machines have the potential to operate for upwards of fifteen years. If you want to get the most out of your spray foam equipment, investing in an electric model is a great option.
These are some of the features and benefits that make spray foam machines so incredibly useful. We hope this has helped shed some light on how electric spray foam machines work and how using one could impact your business. If you’re looking to add a new spray foam insulation system to your lineup—or even if you’re looking for your first one—an electric machine is a great choice. This equipment helps increase efficiency, saves time and money, and will last for years to come. You can check out the specifics of the electric spray foam machine and more by visiting Spray Foam Systems, LLC for all your needs.
