Spray Foam Systems
Overview
Spray Foam Systems, founded in 2007 by Russ Weaver, is a family-owned and operated business based in Greensboro, Georgia, that has established itself as a leader in the spray foam industry. Originally launched from Weaver’s garage, the company has since grown into a key spray foam rig manufacturer, supplying high- and low-pressure mobile spray foam rigs to contractors across the U.S. and beyond. These rigs are used across industries including spray polyurethane foam, polyurea, and geotechnical sectors. Spray Foam Systems provides a comprehensive range of tools, parts, and foam materials, delivering specialized solutions to contractors and businesses around the world.
Manufacturing and Training Campus
Spray Foam Systems operates a 70,000-square-foot manufacturing campus in Greensboro, GA, which includes a hands-on training facility built for real-world learning. This campus offers hands-on, interactive training programs designed to enhance participants’ practical knowledge and skills in the field. The training facility includes a classroom equipped for multimedia presentations and discussions, as well as a ventilated spray room with reusable wall cavities, allowing trainees to practice real-world applications safely. Additionally, a dedicated concrete pad is available for concrete lifting training, a growing focus area in the geotechnical foam industry.
Today, Spray Foam Systems proudly designs and builds equipment that’s trusted by professionals nationwide. Our ProPAK spray foam rigs reflect years of field-tested experience and are tailored to meet the unique needs of spray foam and polyurea professionals. We are also the original developers of the Nitrosys Plus® and Nitrosys HVLP low-pressure, high-volume dispensing systems engineered to deliver consistent spray quality with simplified operation and maintenance.
Nitrosys Plus technology has been the subject of multiple issued patents and independent testing, including white papers that support accelerated re-entry and re-occupancy times for HandiFoam® HVLP spray foam products. When applied using Nitrosys Plus equipment with 20 ACH (air changes per hour) ventilation, homeowners can re-enter after just 4 hours for medium-density closed cell (MD) foam, and after 2 hours for low-density open cell (LD) foam, according to testing documented in our white paper. This testing confirms Nitrosys as a leading system for high-performance, low-pressure spray foam applications with improved re-occupancy outcomes.
Spray Foam Systems has hosted specialized spray foam training programs such as polyurea training schools, providing contractors with detailed, hands-on instruction on materials and application techniques.
Training Programs
Spray Foam Systems’ training programs emphasize practical learning and collaboration. Training is also offered in bilingual formats, accommodating both English and Spanish speakers to make the programs more accessible and inclusive. Key topics covered in these programs include:
- General Chemical Awareness
- Jobsite and Equipment Safety
- Jobsite Preparation
- Sales, Quoting, and Business Operations
The company’s two-day training sessions provide comprehensive education on equipment maintenance, troubleshooting, and spray foam application techniques. The training covers multiple specialties, including residential and commercial insulation, roof coatings, concrete lifting, and specialty coatings such as polyurea, epoxy, and fireproofing. Lunch is provided to participants during these two-day programs, enhancing the experience with hospitality.
Spray Foam Systems also offers on-the-job training, where experienced technicians provide training at customers’ job sites. Furthermore, the company maintains a tech service line to support contractors with ongoing technical assistance.
Products and Services
Spray Foam Systems is recognized for its custom-built spray foam rigs, which are configured to meet specific project requirements. The company’s product lineup includes mobile rigs available in various sizes, from tag-along trailers and box trucks to gooseneck setups. Each rig can be tailored with the appropriate equipment—whether high-pressure or low-pressure—allowing customers to have confidence in receiving optimal solutions for their industry and application needs.
We’ve also developed new systems that increase material yield and improve efficiency in polyurethane foam applications, as featured in Spray Foam Magazine. In addition, Spray Foam Systems has played a key role in advancing low-pressure polyurethane foam technology, creating more effective solutions for insulation professionals, including a new job estimation app highlighted in this article.
To assist contractors in optimizing their work, Spray Foam Systems introduced an SPF app that improves the job estimation process. This application helps professionals streamline their workflow and generate accurate material estimates for spray foam insulation jobs, as highlighted in Spray Foam Magazine.
Spray Foam Systems has also developed new equipment that streamlines the insulation industry by enhancing material application and efficiency, as featured in Spray Foam Magazine.
Patents and Innovations
Spray Foam Systems has developed and patented several innovations related to spray foam and polyurea applications. These patents contribute to advancements in efficiency, equipment design, and material application processes within the industry, as featured in Spray Foam Magazine.
Active Patents:
Pending Patents:
Or you can view our patents on Google Patents for more information.
Industry Presence
Spray Foam Systems is highly regarded within the spray foam community for its commitment to quality, education, and customer support. As a trusted spray foam rig manufacturer, the company serves contractors around the world, supporting a range of applications and projects in construction, coatings, spray foam insulation, and geotechnical industries.
We proudly own and run the official Spray Foam Marketplace Facebook Group, where contractors can connect, buy or sell used spray foam equipment, and access peer support from industry professionals. Wheather you’re upgrading to a larger setup or simply looking to sell your rig, we will help list and sell your used equipment.
Ready to Learn More?
Want to learn more about our rigs, training programs, or patented equipment innovations? Explore our full line of spray foam equipment, or contact us to schedule a facility tour or custom rig consultation.
Frequently Aasked Questions
Q: Where is Spray Foam Systems located?
A: We’re headquartered in Greensboro, Georgia, on a 70,000-square-foot manufacturing and training campus.
Q: Do you offer spray foam training?
A: Yes, we offer hands-on training at our facility and on the jobsite, with bilingual support and programs covering equipment, safety, quoting, and application.
Q: Can I sell or upgrade my rig through you later?
A: Absolutely. We’ll help inspect and service your rig, then list it on our website and Spray Foam Marketplace Facebook Group to assist with resale or trade-in toward your next build.
Q: What industries do your rigs serve?
A: Our spray foam rigs are used in insulation, roofing, concrete lifting, coatings, and geotechnical applications.
